What Is Visual Examination?
What Is Visual Examination? Visual Examination is the oldest and most commonly used form of non destructive testing. It involves a trained professional inspecting a material with the eyes to find any surface discontinuities or defects. This is often the first step in any non destructive testing process. Read more: Why Is Non Destructive Testing Important Visual inspection can either be carried out with the naked eye or with optical aids such as microscopes, telescopes or magnifying glasses. Visual Welding Inspection, though often not categorized as an NDT method, is the most commonly used technique in the welding and fabrication industry. This inspection method involves a thorough visual examination of welds to identify surface-breaking indications and profile imperfections. While it does not detect subsurface flaws, it is invaluable for assessing weld quality and ensuring compliance with design specifications. Its widespread use stems from its simplicity, cost-effectiveness, and ability to quickly detect visible issues that could impact the structural integrity of welded components. To learn more about NDT in general, read our guide to “What Is Non Destructive Testing?” Contact Us What Can Be Picked Up During A Visual Weld Inspection? Surface Cracking Undersized Welds Incomplete or Excessive Root Penetration Burn Through Overlap & Undercut Excessive Reinforcement How Does A Visual Examination Work? There are three stages to a visual inspection, before, during and after welding. Before welding, an NDT inspector will check the preparation of the welding joint for things such as misalignment, uncleanliness, or incorrectly sized root openings that can have a real negative impact on the weld quality. The second stage is to carry out inspection during welding. This stage is primarily about ensuring that the weld procedure specification is correctly followed, monitoring the likes of shielding gas type and gas flow rate, interpass temperature control, interpass cleaning methods, and welding travel speed, along with environmental factors such as wind, rain & extreme temperatures. Once the weld has been completed, it is then inspected again by an engineer to make sure the weld is of the highest quality and that there are no obvious surface defects. This is often done in conjunction with other commonly used NDT techniques. Get In Touch Limitations While a visual examination is often essential during the process of weld testing to find surface discontinuities, it is often necessary to carry out other forms of inspection alongside this, as a visual examination will not detect subsurface defects, and may often miss things like small cracks that are too minute to see. You can read more about some of these NDT techniques below: “How Does Magnetic Particle Inspection Work?” “How Does Ultrasonic Testing Work?” “What Is Dye Penetrant Testing?” “What Is Positive Material Identification?” “What Is Radiographic Inspection?” How SureCheck Can Help SureCheck NDT has a team of inspectors & technicians that are qualified to the PCN certification scheme, up to and including Level 3, with many also holding qualifications from the American Society of Mechanical Engineers. SureCheck provides support at every stage of the inspection process, particularly in cases where clients or specifications demand an independent organization to conduct the final certified visual weld inspection. Our qualified engineers, holding the necessary certifications, ensure that all welds comply fully with the specified requirements. This service guarantees adherence to industry standards and provides clients with the assurance of a professional and unbiased evaluation. Contact us today.